Laser Micro Processing

High-precision laser machining and welding for the smallest, most complex components.

Precision in Every Pulse

Laser micromachining allows A1J Technologies to produce incredibly fine details and micro-scale features with speed, accuracy, and repeatability. Using high-powered, tightly focused laser beams, we can machine delicate components that demand minimal heat input and zero mechanical stress.

This process is ideal for parts where traditional machining methods can’t maintain tolerance or finish requirements. From micro-holes and channels to thin-wall structures and precision slots, our laser systems give customers access to unmatched quality and dimensional control—no matter the material or application.

Laser Welding

Precision Joining for High-Integrity Assemblies

Our laser welding services deliver highly accurate fusion of metals and alloys with minimal heat-affected zones, rapid cycle times, and superior joint strength. Utilizing advanced fiber and pulsed laser systems, we produce clean, repeatable welds—ideal for micro-components and mission-critical assemblies in aerospace, medical, semiconductor, and high-tech manufacturing.

Applications include: Welding of titanium and stainless surgical components, precision housings for semiconductor tools, advanced aerospace structural joints, and micro-welds for high-tech electronics.

  • Micron-level weld precision and fine seam control.
  • Very low distortion and risk to surrounding material.
  • Compatible with thin materials, complex geometries, and dissimilar metals.
  • Non-contact process that supports sensitive parts and clean-environment requirements.

Our Laser Micromachining Technologies

  • Femto – IR (1)
  • Femto – IR, UV, & Green (1)
  • Flat and Tube – CO2 (1)
  • Flat and Tube – IR & UV (1)
  • Flat Cutting – IR (3)
  • Marking – C02 (1)
  • Marking – IR (2)
  • Tube Cutting – IR (3)
  • Tube Cutting – UV (2)
  • Welding – IR (2)
  • Wobble Welding – IR (1)

We specialize in laser processing of hypotubes

We specialize in laser processing of hypotubes made from a wide range of materials, including PEEK, polyimide, stainless steel, Nitinol (NiTi), cobalt chromium, titanium, tantalum, Hastelloy, magnesium, Elgiloy, platinum, gold, silver, brass, and copper. Each material is precisely cut and finished to meet the demanding requirements of medical, aerospace, and high-tech applications.

Laser Capabilities


Material Sizes For Laser Cutting:


Material (Wall) Thickness = .002” – .050”

Tubing Diameter = .008” – .700” O.D. Tubing

Length: We can accommodate most tubing lengths from 1 inch to 10 feet.

Flat Cutting: small parts only, up to roughly 1” maximum dimension

Cut Width (Laser Kerf Width):


Thin Wall Materials (.002” – .005”) Kerf = .0005” – .001”

Regular Wall (.006” – .009”) Kerf = .001” – .002”

Thick Wall (.010” & larger) Kerf = .0015” – .004”

Calculating Part Yield from Raw Material:


Part Yield Per Tube Length = (Supplied Tubing Length – 6”) / (Part Length + .015”) (for tubes longer than 6”)

Tubes smaller than 6” would be manually loaded on a fixture

See the full lineup of CNC machines, EDM systems, and precision equipment that power every project at A1J Technologies.

Cut Lead Times Without Cutting Corners

We provide precision laser cutting for flat sheet materials

Our advanced laser systems deliver clean, burr-free edges and consistent results across a wide range of metals, alloys, and polymers—ideal for high-performance and tight-tolerance applications, including PEEK, polyimide, stainless steel, Mu metal, Inconel, Nitinol (NiTi), cobalt-chromium, titanium, tantalum, Hastelloy, Elgiloy, Invar, Kovar, platinum, brass, copper, alumina, glass and gold.


Applications Built on Accuracy

Advanced Milling for Critical Applications

PEEK & Polyimide Cutting

Precision laser cutting for both tube and flat sheet materials, delivering clean edges and tight tolerances on high-performance polymers.

Cardiovascular Stent Micromachining

Ultra-fine laser machining for stent structures and other micro medical components requiring exacting detail and burr-free edges.

Silicon Wafer Resizing

Accurate wafer cutting for solar and semiconductor applications, ensuring smooth edges and minimal thermal stress.

2D Profile Cutting

High-speed, high-accuracy laser profiling for sheet metals and other flat materials, ideal for complex outlines and fine geometries.

Automotive Component Cutting

Precision laser processing of hydroform tubes, cradles, and side pillars to meet strict automotive performance and dimensional standards.

Tube Cutting

Clean, distortion-free laser cutting for round and shaped tubes across metals, alloys, and specialty materials.

3D Laser Cutting

Advanced 3D contour cutting for complex components, enabling precise geometries across multiple planes.

High-Pressure Clean Cutting

Utilizing high-pressure assist gases for smooth, oxidation-free edges in stainless steel and aluminum applications.


Ultra-Fine Cutting and Feature Creation

Our systems operate with ultrafast pulse durations and high beam stability, enabling controlled ablation and cutting across metals, polymers, and composites. Whether working with thin-walled tubes, delicate sheet materials, or intricate microcomponents, we maintain dimensional integrity from start to finish.

We specialize in producing fine features such as micro-holes, slots, channels, and surface textures used in high-precision industries. Each process is optimized through CAD/CAM integration, real-time process monitoring, and controlled environmental conditions to ensure consistency and repeatability across production runs.

See What’s Possible With Laser Micro Processing

Trusted Across Precision-Focused Sectors

Our laser micromachining expertise supports customers in industries where detail and accuracy are non-negotiable, including medical, aerospace, semiconductor, defense, and energy.